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Showing posts with label grape harvest. Show all posts
Showing posts with label grape harvest. Show all posts

Tuesday, 2 September 2014

Albillo 2014 Harvest

This is the story, so far, of my Albillo 2014.
I think that (the story of) any good wine starts, or ought to start, here, in the vineyard:
The Albillo vineyard, about 2 km from El Tiemblo, right next to the Charco del Cura, a mini-reservoir on the River Alberche
Without good grapes, without good, clean, healthy, balanced, and complex grape juice, I don't think you can make a good, clean, healthful, balanced and complex, terroir-expressing wine!
Albillo vineyard
There are lots of large rocks scattered all over the vineyard (and over many other vineyards in the area). I assume that they were left there when the ice-caps retreated at the end of the last ice age about 20,000 years ago, but I haven’t actually checked this theory out.
Sampling and Tasting
On the 14th August I went to take samples for the last time. Apart from looking at the must through the refractometer (which gives you a predicted possible alcohol level) I also taste the grapes. I don't quite know how to explain this but I think what I look for is to ensure that the grapes are actually ripe - otherwise you get 'green' vegetable, grassy tastes and aromas from the wine. And also I try to ensure that there's still a good level of acidity, otherwise the wine will be over-alcoholic, and unbalanced. So based on that, I decide on the date for harvest! I think that subconsciously I also take other factors into account too, like the weather over the course of the year, the general state of the vineyard and surrounding countryside, what the neighbours are saying, etc!
Refractometer and sample grapes
Above: a sample of grapes taken at random, more or less, from all over the vineyard, a refractometer, and a thick-bottomed glass which I used to crush the grapes.
Above: grapes duly crushed.
Above: A close up of the refractometer with a drop of must on it.
Harvesting
On the 16th August we harvested.
Each one of us had a small bucket, which held about 10 or 12 kg, which we then tipped into bigger crates, which held about 25 kg. This way is much easier to manage than hauling and carrying a 25 kg load around from vine to vine.
Above: Here’s yours truly with his bucket
Above: Harvesting among the rocks.
Above: A panoramic view, looking in the other direction, away from the reservoir
Above: another panoramic view
Above: more harvesting among the rocks
Above: the large 25 kg cases
These larger crates were then loaded onto a mini-trailer behind a mini-tractor, which took them, 4 crates at a time, to a spot a few hundred meters away from where they could be loaded into the back of a van. Then, when the van was full, with about 30 crates, we would take them to the bodega, about 10 minutes away, in the centre of the village (El Tiemblo). There we would unload them, weigh all the crates, and then stack them on pallets, so they can be moved around easily when required.
Above: the mini-tractor with its mini-trailer
Above: crates ready to be loaded into the van
Above: here is Daniel helping me load and stack the crates
Extra Harvesting
We were planning to harvest that vineyard over 2 days, ie at a rate of about 1,000 kg per day, with 4 or 5 pickers. But for some reason, we ended up with 8 pickers, so a decision had to be made. Normally we would have picked 1,000 kg between 7:30 in the morning (dawn) and lunchtime (around 1 o'clock-ish), and we would have stopped and gone for lunch!  But with eight of us picking, by 1 o'clock we were about 3/4 done, so we just decided to go for it and finish off. And by 4 o'clock we were done.
It was too late now to process the grapes in the bodega, as I was too tired. And too hungry, as we only had a wee snack at 11:00. So I decided to leave the grapes overnight and process them in the morning, when they would be cooler (and I not tired!)
Crushing
So next morning,17th August, bright and early, we crushed the grapes.
I used this machine in the photo below. It's a simple roller-crusher (the grapes fall between two cylinders) driven by an electric motor. Placed directly on top of the tank where the grapes fall into.
Above: crates of Albillo stacked on a pallet. Note the lovely old weighing machine in the background.
Above: the crushed grapes.
There was exactly 2,000 kg of grapes (well, it was 1,993 kg!)
I crushed them into three tanks (above). The two plastic tanks hold 1,000 kg each and the stainless steel one 700 kg.
Pressing Off (19th August)
So I let the skins, pips and stems all soak together with the must for 48 hrs, by which time the must was just starting to ferment very slightly.
I used this hydraulic press:
To load the press I had to actually get into the tanks and scoop the grapes/must out and into the press using a bucket.
Press, tank and bucket.
Above: the free-run must coming out of the press.
Fermentation
For the fermentation I used three 700-litre stainless steel tanks.
I didn't use any temperature control, though I could have done if I had wanted to. I figured that "if it ain't broke, don't fix it" and as I was really happy with my 2013 Albillo without temperature control, then I thought that I would just do the same again this year.
Above: fermentation happening at 30ºC!!!  Hmmm, that’s a bit much, maybe next year I’ll try to keep it a bit cooler
One of the tanks overflowed again this year. Oh well! I thought I'd left enough room, but obviously it wasn't enough!
Above: Note the remains of the violently hot fermentation on the inside walls of the tank!
And now listen to this video-audio of full fermentation on 21st August:
The last task was to throw out the skins and pips.
Racking
On Friday 29th August, with fermentation almost finished, or at least proceeding very slowly, I pumped all three lots of wine from the stainless steel tanks into a large clay amphora ('tinaja' in Spanish) where it will stay until I bottle it sometime next year. With this I hope to obtain some nice slow oxygenization (through the semi-porous clay walls) and also perhaps a nice hint of amphora in the aroma and taste.
I called it ‘racking’ which is usually taken to mean pumping off the clear liquid and leaving the lees and sediments behind. But I didn’t do that – instead I ensured that everything, lees, sediments and all at the bottom of the three tanks also went into the amphora.
Large amphora containing Albillo
Albillo Experiment #2
This is 80 kg of Albillo from a different plot, but still from El Tiemblo, on the 19th August.
I've laid it out to dry out a little so the must becomes more concentrated due to evaporation, and hopefully I will make a sort of sweet wine with higher alcohol.
I hope that the cardboard doesn't impart a carboardy taste to the wine! But it's only 80 kg, and if the experiment works out, then next year I'll do it better!
On the 4th September (16 days later) I crushed the bunches by stomping on them in my bare feet. And then I removed the stems by hand, and poured everything (must+pips+skins) into a tiny little container.
I will leave it to macerate and ferment for a while, then press it off. Somehow. I don’t know how to press off such a small quantity!!!

And that's the end of that story. I hope you enjoyed it.

Wednesday, 16 October 2013

Harvest Report 2013 (Part 2): Yay, Everything is Falling into Place

Following on from my previous (rather pessimistic) harvest report, here is my second more optimistic one:

Well, in the end, everything seems to be working out just fine, though not exactly according to plan, and it's been chaotic, hard work, and extremely satisfying and fun.

But before I start on the nitty-gritty of the harvest itself, I would really like to comment on the following. I've just read a post on Tony Coturri's blog (here) in which he reflects on

" ...the the mindlessness of monoculture. Grapes in trucks, day and night, running here and there. Where’s the rest of the crops? ...   ...  Where’s the organics and biodynamics in all this? Where’s the thoughtfulness in all this? Should there not be trucks of apples, walnuts, pears, peaches, tomatoes, grains, corn and vegetables flying along the roads? ..."

Well, where I am, in central Spain (Sierra de Gredos), it's similar, but different from California, where he's based. In fact, it may well be worse here!  What I've been seeing here is disaster, poverty, generalized depression and economic recession. Vineyards being abandoned or uprooted. I think rural Spain in general, and rural Spain based on grape-growing and wine-making in particular is suffering from a double economic whammy; one is the generalized economic and political crisis here in Spain, which is not showing any signs of ending, and the other is of the specific wine sector which apart from the above is also suffering from its lack of ability to adapt to changing markets and social wine-buying habits. The co-ops and large volume producers are in a hole but they're still digging! They don't seem to realize that the days of producing millions of liters of cheap table wine are gone, in the past, never to return again. Once, a few decades ago, it was a good thriving business to be in, but not any more. This is why so many co-ops have gone bankrupt (and why I've been able to rent such a magnificent building to make my own wine in!). So the result is that these co-ops and volume producers are no longer able to absorb all the grapes produced in the region, because they can't sell so much cheap table wine, especially competing with new world table wines, which are often cheaper and of better quality!! And so they pay less and less, and later and later, for the grapes, forcing many grape-growers to abandon or uproot their vineyards; often ancient vines over 100 years old. A tragedy, imho.

But it seems to be even worse than that. I say that because it's not a mono-culture in Gredos, like Tony Coturri says it's like in California. I see all sorts of orchards and fields and other crops, like olives, tomatoes, figs, prickly pears, even pine-nut bearing pinetrees. But it all seems to be under-utilized or even abandoned altogether. Many vineyards that I've visited actually have olive and fig trees growing in amongst the vines, but the fruit is left to fall and rot. One owner told me that he gives the figs to a neighbour for his pigs! The opportunity do something here is huge, not only with the grapes and wine (which I fully intend to do) but also with other products. The terroir (or potential terroir, I should say) is just tremendous.

Back to the nitty-gritty of my harvest report

This was my favourite day so far, from last Saturday 12th October.

On the day before, I was up before the crack of dawn, and by 8:00 in the morning (dawn) I was in the Malvar vineyard (in Villarejo) with two pickers, a van and 100 small, stackable crates. We picked all day, with a short break for lunch, and by sunset we were done, though we didn't have time to finish; 6 rows of 40 vines were left, as I miscalculated the quantity of grapes, and really needed another picker. So, on the Saturday 12th, again I was up at the crack of dawn to start processing the Malvar. I decided to make 'orange' style with all of it, so I destemmed and crushed it all, and poured it into three amphorae ('tinajas') and one open-top barrel. This also sounds quite straight-forward and easy, but it really is quite hard work - you have to manually lift, move, and tip over a hundred cases of grapes (15-20 kg each) for hours on end...!
Anyway, at last the end was in sight, and the last case of grapes was processed just in time for lunch (it was about 15:30). We all went round to Casa Mariano, which is in fact right next to the bodega, and our patios are separated by a wall! I'd just downed a beer and some aperitivos/taps, and the 1st course had just arrived when my phone rang, and it was a lorry driver who was parked just outside the bodega! My amphoras had arrived!  Great timing!  So I took a final quaff of beer and one more steamed mussel, threw my napkin on the chair and said "I'll be back!".

And there was in fact a lorry loaded with four amphorae waiting there. This was a bit of a surprise for me, and is quite typical of the way things work here in Spain I've found. For a few weeks ago, the possibility of buying these amphorae came up and I said that I 'would' be interested in general, if the price were right, if they were in good condition, and if the transport were included, etc, and that was the last I heard about it.

Lorry loaded with 'tinajas' (amphorae)

Unloading one of the big amphorae

Me, posing and pretending to hold up an extremely heavy amphora!!!

I don't know if buying these amphorae was a wise decision or not. Due to their size, they are going to be difficult to work with and to clean. We shall see.

Two big and two little tinajas
In the photo above you can see the two big ones alongside the little ones to the right, which are already full of crushed Malvar destined to become 'orange' wine if all goes well.

Anyway I did get back to the restaurant after about three hours. Everyone was already on the coffee and post-prandial liqueurs (orujo), but the staff had kindly kept my 'merluza con patatas', and they reheated it for me, so at least I got to eat something!

'Fixing' the bung-hole
The photo above is actually from more recently but I think it fits in nicely here. After pumping in some water to check the leaktightness of the cork which I inserted and banged in hard with a piece of wood, I could see that in fact it leaked! Over the years, the edges of the bung-hole had eroded or chipped away and the cork didn't make a perfect seal, and there was a slight but steady drip, drip drip clearly visible. What to do? I had no idea how to repair a degraded seal on an old amphora!!!

The following anecdote is amazing! The man you see in the photo (setting fire to my amphora!) is Antonio, and he's a local grape-grower. That day he was delivering some Tempranillo, and I mentioned my problem to him. He thought for a few seconds and said "Let me just call my Dad  - he'll know what to do".  It turns out that his Dad, now over 80 years old and retired, used to work as the 'bodeguero' (cellar manager) for the very bodega that I'm now renting!!!!

After chatting to his Dad for a few minutes he said "OK, no problem, I'll just nip home to pick up some 'tea'". What?  Well it turns out that 'tea' (pronounced Tay-Ah) is a special piece of resinous wood that gives off loads of smoke when burnt. I still don't understand how it worked, but after burning a piece of 'tea' under the cork, it stopped leaking! Anyone know anything about this?


Apart from all that ...

Not all days are so interesting, obviously, and in fact most of them were just getting up early, harvesting or processing grapes all day, and going to bed late;  with nothing interesting whatsoever to write about!!!

This is what I've managed to process so far (either dry, or still fermenting, or awaiting further processing):

- Albillo, from El Tiemblo
- Tempranillo, from Carabaña
- Chelva (A and B), from El Tiemblo
- Garnacha, from Sotillo
- Sauvignon Blanc, from Cebreros
- Malvar, from Villarejo
- Garnacha, from El Tiemblo

Still pending are two harvests: my own Airén from Carabaña, and a plot of some quite organic Tempranillo from El Tiemblo.

In the end, I'm happy with the results of the year so far. Even though all the grapes are not yet harvested, I think I'll have made about 10,000 bottles of wine by the time it's all over. I hope.








Monday, 9 September 2013

Surprise Harvest and Other Vinous Anecdotes

Albillo Harvest

In the end I am going to make some wine with Albillo. I had given up hope of finding any Albillo grapes this year, as there's not much of it planted, and what there is, is already allocated. I was biding my time, as it were, and hoping that during the course of the year, I'd make some contacts and so be able to buy some next year. But by happy chance I was able to buy about 600 kg.

Here are some pics of the vineyard where it's from, about less than a mile from El Tiemblo, where my new bodega is located. (BTW, I've just updated the Wikipedia article!)




The reservoir known as El Charco del Cura


Looking south from the vineyard to El Tiemblo
Nice vineyard. And rocky!

My intention is to make a simple wine to be drunk young, and I'm not going to put it in oak, which is what my fellow winemakers from the Gredos region tend to do with their Albillo wines. Maybe I'll try that next year, assuming I can get hold of more Albillo!

Albillo grapes harvested in the vineyard; in small stackable crates

The same Albillo grapes in the bodega...

...being weighed on an ancient weighing machine

After crushing the grapes with a small motorized crusher, borrowed from fellow winemaker Rubén Diaz Alonso, who makes wine up the road in Cebreros, I let them macerate for 48 hours in the big tub directly under the crusher. I kept the grapes cool, by inserting 6 or 7 bottles of ice.

Rubén's motorized crusher
Then I pressed the grapes off and put the must into a 500 liter stainless steel tank.

Using two manual basket presses at once
Close-up of the must running out

Albillo must

But I filled it up too much. What on earth was I thinking about?  I've been making wine for 11 years now and I 'know' that you only fill tanks up to a certain level for fermentation. This was the result two days later:

Overflowing tank of fermenting must

So after cleaning up the mess, I took some of the must out, about 50 liters or so to reduce the level of the liquid in the tank, but the next day it overflowed again!!! Only a little this time, and no actual liquid came out - just a bit of foam.

Nice and clean, but still too much liquid and foam!

This is what happens with short, hot fermentations. I didn't want to keep it cool. Maybe next year. We shall see.

Sauvignon Blanc Vineyard, Visit to Ruben, Forest Fires

The other day I went with Daniel Ramos to see a man about buying some Sauvignon Blanc grapes from a lovely vineyard about 15 minutes drive from El Tiemblo.

Sauvignon Blanc vineyard

Unripe Sauvignon Blanc grapes

More unripe Sauvignon Blanc grapes - about 2 or 3 weeks to go!

On the way there we drove past an area that had been burnt in a forest fire a few weeks ago. Not a pretty sight. I think this summer has been quite bad for fires in Spain in general, because it was a long wet winter and spring and so a lot of grass grew, which subsequently dried out.

Scorched earth, blackened stones, damp ash: there was a fire here once. Our testament (An appropriate haiku by Andrew Jefford)




We also popped in to see Rubén and give him back his crusher.

A basket press, ... with some extra bits!!!

Interlude in Italy

Before all of the above, I was in Italy, relaxing before the storm!  I usually just hang out in the old part of Barga, especially at the Enoteca Colordivino, where have a glass of wine or two and post the pics on FB or Twitter, and I don't generally go any further afield. But this year I managed a trip 10 km down the road to visit Macea, an organic winery in Borgo a Mozzano.  They also make olive oil and have holiday apartments for rent.

They have lots of old vines of tradtional local varieties like Ciliegiolo, Malvasia Nera, Montanina, Bracciola, Tannet, Barghigiana, Malvasia Bianca, Colombana, Trebbiano; and also some newer vines that they planted themselves in 1999: Sangiovese, Sirah, Pinot Nero and Pinot Grigio.

Macea's vines. Trellised, as the climate is very rainy

Is that a slatey soil?

The winery and house, some bits from the XV century!

The barrel room

In the fermentation room

Now I'm back in Spain, and I'm waiting for the storm to break. The grape harvest is about 20 days late here in Spain; I expect to start harvesting and buying in grapes in about 10 days or so, ie around the 20th September. But who knows? :)



 
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