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Showing posts with label racking. Show all posts
Showing posts with label racking. Show all posts

Monday, 17 October 2011

Some Winery Activities (and Why I Hate Pumps)

Last Sunday 16th October we did a lot of work in the winery, and accomplished three different tasks. We were out there bright and early (at 10:00 in the morning) and we started with the usual procedure, ie washing down and setting up the equipment, machines and bits and pieces; and finished off bright and late (at 12:00 midnight) with the usual procedure, ie washing down the equipment and puting everything back in its place!

Task 1: Pressing the "Orange", "Skin-Contact" or "Sobremadre" Wine

First, we pressed the Malvar grapes, that we crushed 14 days ago, and which had been fermenting in contact with their skins during all this time. This is a special rather interesting wine we’re making, known as "Orange", "Skin-Contact" or "Sobremadre" wine.

Macerated Grapes, before Pressing

Press Full of Crushed and Macerated Grapes

We made a similar wine last year as an experiment (but with Airén and with only 7 days skin contact) but people loved it, so this year we’ve made more. This ‘orange wine thing’ deserves a whole post in its own right, I think, as I’ve recently discovered that far from being a new thing, it’s actually a very old traditional style of wine, and that it was very popular in my region (Castilla La Mancha, Spain) until not so long ago. I’ll have to do some research first, though.

Some winemakers in Spain who have been making this kind of wine include Laureano Serres, Samuel Cano.

Fresh Grape Juice Coming Off the Press

We're really pleased with the way this wine has turned out so far. The aromas are clean and complex; and the taste has some bitter elements and also some fruit. I think this is a wine best left to develop and evolve for some time, at least over the winter. There's still a tiny bit of fermentation to go still, as I got a whiff of CO2 as I opened up the tank.

We did a long, long, slow pressing, in parallel with the other tasks. In total we pressed about 400 litres of wine in 10 hours!

Task 2: Bottling the "5-on-the-dot"

This is a coupage that was created by one of our barrel sponsors, Nacho Bueno. See this previous post about how we went about creating this coupage, or this other one about the barrel-sponsoring scheme itself.

Bottling Device

I’m actually in a bit of a quandary about how to continue with this scheme! This year, a total of 16 sponsors helped me finance 7 new barrels, and more and more people are getting in contact with me to sponsor a barrel for next year. But I don’t really know if I need or want more new oak!!!

I really don’t like the taste of over-oaked wines and much prefer the taste of fruit, minerals, flowers, etc, ... anything really, rather than oak! On the one hand, I like the idea of having consumers participate directly, and I enjoy and appreciate getting their feedback, and sending them updates on anything related to their barrels. But on the other hand, I don’t want to buy new barrels for no apparent reason!!! I think maybe I could use old barrels, for both fermentation and aging. I don’t know, I’ll have to think about this.

This coupage is called "5-on-the-Dot" (Las 5 en Punto, in Spanish) because it contains 5 grape varieties: Tempranillo (80%) and 5% each of Sirah, Garnacha, Petit Verdot and Airén.

The wine was in contact with new American oak for 3 months, and after regular tastings (some with Nacho himself), we decided that that was enough, otherwise the oak would have started to dominate the fruit and other tastes of the wine. We'll have to do more tastings to see when we should release this wine; but I suspect that this is a wine that is best drunk young.

"Bottle rack" (3 x 4 cases of 24 bottles)

288 bottles exactly!

Task 3: Making a Coupage

The third task was to make a coupage: 60% Tempranillo, 20% Graciano and 20% Sirah. The three wines were in barrels already and we pumped them all into a large stainless steel tank. It/they'll stay there for a month or so, to mix thoroughly and then we'll bottle up.

Raquel Helps Us Pump Wine out of the Barrels

We used an electric pump to move the wine. I think I've complained before about pumps, but this operation on Sunday has decided things for me. I'm now going to actively look for a manual, hand-operated pump (like a bilge-pump or something like that). Why?

Firstly, because electric motor pumps make TOO MUCH NOISE. Something tells me that that kind of noise can't be good for the wine. I don't mean that it'll make the wine go off or deteriorate it significantly, but still... the vibrations must get transmitted through the volume of liquid and the wine must be affected in some way or other. For example, maybe instead of having peace and quiet and silence for the molecules to combine to make a longer, rounder, smoother, tastier wine, the vibrations might shatter and/or shake up the molecules and make them shorter and harsher (or prevent them from combining), and delay the aging process.(*)

Secondly, the noise certainly affects MY peace of mind - it makes me annoyed and nervous and unhappy! And that could well affect the quality of the wine! For example, I could decide to do something, or not to do something, while annoyed and/or nervous and/or unhappy that I may not have decided to do while relaxed and happy and thinking straight!

Thirdly, I think electric motor pumps move the wine far too fast and violently, and I don't think that can be good for the wine either. It takes slightly over 3 minutes to empty a barrel containing 225 litres. Just like for the noise, something tells me that that can’t be good for the wine.

Fourthly, the time savings are not as significant as it would seem at first sight, because 1) you have to add in the time it takes to actually set the pump up (ie, getting it into position, attaching the hoses, priming it, running water through, etc); and because 2) you have to add in the time you spend cleaning up afterwards (unhooking all the pieces, cleaning them, putting everything back in its place, etc).

Fifthly: I actually like working in my winery, so I don't need to "save time" there! I think that spending say 30 minutes pumping wine out of a barrel by hand could actually be time well spent: not only is a bit of physical labour good for your health, but more importantly you can use that time to think!

Orujo

So, what did we do with the pomace (ie, the skins and pips left over after pressing)? Did we throw them back into the vineyard to provide nutrients and organic matter to the soil, and close the cycle, as we usually do? No way!!!! This time we’ve kept all those lovely raw materials back, so that we can make some ‘grappa’, or ‘orujo’ or ‘marc’ or ‘pomace’ brandy. To do this, we’ve pencilled in the weekend of Sat 29th or Sun 30th or Mon 31st (it’s a 4-day weekend in Spain as Tue 1st Nov is a national holiday).

We’ve also kept back the pomace from our Graciano pressing a few weeks ago, so we can make two different types of ‘orujo’. So we have the raw materials, we have a still, we have plenty of volunteers to sit around all day watching the still boil and tend the barbeque, and do quality control, ... all we need now is someone who actually knows how to make ‘orujo’!!!! Because I certainly don’t know how to do it.

Three Bins Full of Pomace

Three years ago I spent a whole day sitting around doing quality control while ‘others’ distilled the ‘orujo’ but I confess that I wasn’t paying much attention to the details. I seem to remember that you have to throw the first third out, because it’s poisonous (methanol); you have to throw last third out too, because it’s watery crap! And the quality product is the middle third. More research and due diligence to be done!

Anyone who wants to come and sit around all day doing quality control and/or tending the barbeque is welcome to come. Morata de Tajuña (Madrid). Date, to be confirmed!

Lastly, a photo of the lovely (unexpected) ‘lunch’ we had at about 6:00 in the evening. Raquel, in the photo above standing on the barrels, was in France (Tours) a few days ago and thoughtfully brought back two different types of goat cheese, and two different types of “rillette”. All washed down with fresh skin-contact Malvar, as it was dripping out of the press!!!

Lovely Lunch



(*) This theory is not based on any ‘scientific’ data whatsoever. I haven’t done any research or due diligence. Just my intuition speaking!

Monday, 14 March 2011

Racking (some good news and some bad)

Did a bit of racking this weekend:

Firstly, we moved the Sirah and the Petit Verdot from one stainless steel tank to another.

Petit Verdot (near tanks) and Sirah (back tanks)

Closeup of the Petit Verdot tank

The Petit Verdot was smelling a bit of farts and hydrogen! So the airing it got did it a lot of good – it was smelling a lot better after the racking.

We did it by hand: filling a container from the tap at the bottom of the tank, and then pouring the container directly into the new tank from the open top.

Pouring in the wine



Pouring out the wine

The Sirah was smelt a bit ‘closed’ or of being enclosed, but no farts.

Capazo 1

Capazo 2

Gundge at the bottom of the tank

Looking down into the tank

We also racked the Garnacha 2010 for the first time this year, so there was a lot of lees and gunge at the bottom of the tank.

We’re very happy with the way these three wines are turning out.

On the spur of the moment we decided to rack some of the Garnacha to an old oak barrel (+5 years old) as another experiment, just to see how it will evolve.

Burning sulphur

So first we rinsed out the barrel and then we burnt a piece of sulphur inside it.

In it goes

The burning piece of sulphur is in a little cage, so that the bits that melt dont fall down to the bottom of the barrel.

To move the garnacha into the barrel we had to use the pump (because the barrel room is about 30 m away from from where Garnacha was). I really don’t like pumps! They make far too much noise. I don’t know if this noise affects the wine or not, but it certainly affects me!!!

The Garnacha flowing into the barrel

Another thing about pumps (and this one in particular) is that they are far too powerful and move the wine far too fast.

Garnacha flowing onto the floor

Not as bad as it looks - we only lost a few liters before switching the pump off! After cleaning up the mess, I got to write on the barrel with a piece of chalk!

Writing on the barrel

Lastly, and we racked 2000 l of Tempranillo. A bit of bad news here: when we went to open the pneumatic cover, we discovered that it was already open! We forgot to seal it last time we opened it a few month ago. This means that the wine has been in contact with the air (oxygen) all this time.

Not a disaster, but not optimal, and of course really annoying, as we had the use of a beautiful stainless steel with a hermetic seal which we haven’t made use of through our own silly error! Anyway, the wine is fine. We poured about 100 l down the drain, though – the top 25 cm , nearest the surface in contact with the air. Another lesson learnt!

The pump and the tank of Tempranillo

Monday, 19 October 2009

Racking, and surprise tasting

As yesterday was Green Sunday at the co-op (ie, a day when urban consumers can go and get their hands dirty at the farm), I took advantage of the presence of 30+ organic food and wine lovers to inflict the latest offerings from Vinos Ambiz onto them:


Lunch and wine tasting in Perales de Tajuña (Spain)

- The Young White 2009 (100% Airén), which is not done yet. Probably ready by end November. This year, it doesn't look like it's going to be slightly bubbly, like it was last year. A pity because a lot of people liked it bubbly ("con aguja" in Spanish). But that's life with natural wines, they come different every year!

- The Young Red 2009 (100% Garnacha, made by the carbonic maceration process, ie whole clusters, uncrushed, fermented in a sealed tank for 15 days). Also not ready, and probably by end November. This year it looks like its going to be drier and less fruity than last year.

- The Young Red 2008 from last year (100% Tempranillo). This one was more than ready of course and several bottles were tasted and appreciated!

Yesterday morning, before going to perales for the tasting (and for lunch) I racked 350 l of the afore-mentioned Young White and 300 l of the Young Red. This is done to separate the wine from the lees that have settles to the bottom of the tank.

We used to do this manually (no kidding!) But a few years ago we invested in little drill pump (<€20), and it's amazing - it can pump around 3000 l of liquid in an hour!





Little drill-pump

We kept part of the gunge at the bottom of the tank for our friend Caro (La Meiga) who uses it as an ingredient for her artisan hygiene/cleaning/cosmetic products.


Lees of the red Garnacha wine



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